Stair Banister Renovation Using Existing Newel Post and Handrail

 Stair Banister Renovation
by Trish from TDA Decorating and Design

I want to start off by saying thank you to Remodelaholics for having me here today, I am so excited!  My name is Trish and I am visiting from TDA Decorating & Designs.  I am a stay at home mother of four, and married to the most patient and supportive man who constantly puts up with my never ending projects and redecorating.  Over the years, friends and family would ask for my help in redecorating their homes, which led me to starting my own decorating business back in 2008.  More recently, my interest in building things picked up which has allowed me to explore my creativity and save money in the process.  My mother has even started calling me, “her little Gepetto”.

One of my very favorite projects to date is the custom cabinets I made for my laundry room here.  All for only $200 dollars!

before — after

When we moved into our “new to us” home in March of 2013, this was what our stair railing looked like:

It definitely isn’t bad, just not the style I was hoping for.

I had a contractor come and give me a bid for this short section of stairs.  It was going to be $900 for two new craftsman style newel posts and square ballisters.  With the remodels we were doing around the house, and the desire to finish our basement…there just wasn’t $1,000 around to throw into it.  Not to mention, the price seemed SO high when I just knew there had to be a way for me to do it for much less.

I seriously stared at this bansiter in thought for months.  I knew I could build newel posts myself, or even buy them at Home Depot, but I just couldn’t find a reason to disrupt and tear apart this perfectly stable and secure railing that was already in place.

That’s when I got the idea to try to build AROUND the existing newel post.

Which led me to end up with this:

I was able to complete this project for about $150 (price includes the gel stain and top coat to finish it).

I started by measuring the existing newel post and figuring out where to start and stop the different thicknesses in the new post I was creating.  I also had to figure out how to cover the “ball” on the top of the original newel post because my hubby didn’t like my idea of taking a chain saw to it like Clark in “National Lampoon’s Christmas Vacation”.

To keep the cost down, I decided to use MDF material instead of real wood.  Since I wanted the new posts white, I knew the MDF would be the cheapest and easiest option to paint.

Step 1 – Start by placing the 1/8″ thick 32″ long pieces around the base of the newel post.  Prior to clamping, add Liquid Nails to the edges and added supports on the inside with wood scraps and paint sticks.  Then nail them to the post from the outside. –

Step 2 – Enclose it with the last 1/8″ thick 32″ long piece and use clamps and wood glue to hold it in place while nailing it. –

Step 3 – Now it is time to build up the base of your squared newel post.  Do this by adding the 3/4″ thick 18″ long mdf around the very bottom, and follow the same steps of wood glue, clamps, and nails. –

Step 6 – Before using your nail gun or hammer and nails to attach it to the existing “ball”, put some liquid nails inside.  Make sure to nail gun the top of the cap onto the “ball”, as well as the sides of the box into the rest of the post. –

Step 7 – Now that your newel post is square, you need to add molding to close the gaps and beautify it.  (I found that I didn’t need to nail these pieces on.  I simply cut them to fit, liquid nailed them in place, and used some painter’s tape to hold them in place until the glue was dry.)

Put the same two moldings where the 3/4″ MDF box ends, as well as where the 1/8″ MDF box ends.

You can use your choice of molding; however, I used cove and panel molding.  Here is the specific info for both of those:

Cove WM100 HEM 11/16 x 11/16

Step 8 – Add a small molding like the one below at the base of your top box.  (I found the one I used in Home Depot’s Molding aisle in the little bin sections with other small molding that comes about 3 feet long.) –

Here is a closer look at the molding in place at the base of the top box.

Step 9 – After finishing the new newel posts, move on to replacing the spindles. Use a jig saw to cut the spindles in half and remove. –

Step 10 – Next, cut the top of the spindle off  (where there is no varnish, making it flush with the rail when inserted) with a miter saw and use liquid nails to glue it back up inside the top rail.  (I did this to have some solid wood for my screw to go into when I put the new spindle in.)

When I removed the old spindle, I unscrewed it off this screw which ended up being helpful in re-screwing my new spindle back on to. –

Step 11 – Cut your new spindles to the desired length needed allowing them to fit snug between the top and bottom rails.

Step 12 – Next, find the center on one end and drill a hole into it so that it can be screwed into the screw pictured above.

(yes, I do know that I didn’t quite hit my center below 🙂

Step 13 – Lastly, use a Kreg Jig to make a pocket hole on the opposite end of where you drilled the other hole:

Step 14 – Add Liquid Nails to both ends and screwed the spindle on to the bottom screw.  Once in place, put a 2 1/2 inch pocket hole screw in the top attaching it to the top railing.

Step 15 – Caulk the newel posts and the tops and bottoms of the new spindles. Glue pocket hole plugs into your pocket holes, and use wood filler to fill any nail holes, gaps, and seams on the new newel posts and spindles.

Step 16 – Paint the newel post, bottom rails, and spindles first. (I used the same white I had on hand that matched the moldings in my house.)

Step 17 – After those were painted, I followed the steps and tutorial from Confessions for a Semi-Domesticated Mama on using General Finishes Gel Stain in Java on the hand rail, and top rail.

And here it is all complete! –

before:

after:

$60 – For all MDF pieces, AND moldings for BOTH newel posts
$14 – 2 outdoor fence post caps
$64 – 16 square Home Depot Spindles
$20 – General Finishes Java Gel Stain

After completing the shorter section of railing on our main floor, I decided to tackle our upstairs railing.  I followed the same steps and can’t think of anything I would do different to make it simpler.

I hope this helps anyone wanting a similar look on a very low budget!!

———————————————–

This is wonderful, Trish! Thank you so much for visiting today and sharing with us!

Remodelaholics, make sure you pay Trish a visit over at TDA Decorating and Design — she and I have a shared affinity for built-ins 🙂 Check out her built-in home organizer, built-in shelving, and built-in wall ironing board! 

Plus, be sure to subscribe to follow Remodelaholic by RSS or email so you don’t miss a single one of our amazing holiday guests (plus our other awesome posts, of course!)
You can also follow along on social media: Facebook | Instagram | Google+ | Twitter | Pinterest

Want to be featured here on Remodelaholic? Submit your best project here. 

More stair renovations? Yeah, we’ve got that….