Faux Wood Plank Floors Using Brown Paper

Have you ever had an idea that was just so crazy that you knew that it would either be brilliant or a big fat flop? Our guest today is here to share a big crazy BRILLIANT idea that worked and looks wonderful: a faux wood plank floor, made using brown kraft paper. Just feast your eyes on the faux wood glory (and it’s not often that you hear me say that!)

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Fabulous, right? I’m so thrilled that Chris is here today to share the tutorial exclusively with our Remodelaholic community. Give her a warm welcome!

Stained Brown Paper Faux Wood Plank Floors
by Chris of Freckle Face Girl

Hi fellow Remodelaholics! I’m Chris and I blog over at Freckle Face Girl. I am so excited to be a guest at Remodelaholic today! I am a freckle face mama of 4 and a lover of projects. I think I’m a project-aholic. They keep me sane in this busy life of mine and they are how I spend my “me” time. If I’m not working on a project, I’m thinking about working on one!

Some of my recent favorite projects are the DIY Black Rubbed Pottery Barn Finish in my boys shared bedroom and my Ikea Chandelier hack with Rub ‘n Buff. But, my absolute favorite is why I am here today. It’s got to be my craziest one yet!

This is after we moved in and threw everything that didn’t have a home elsewhere, in here.

For the first makeover, I re-painted the room with stripes, painted the ceiling blue, added some DIY artwork, a new hanging lantern, and cleaned up the clutter.

But what I really wanted to completely finish the room was a dark floor. I looked into laminate, vinyl and wood. But there really was no reason to spend so much money in one room just because I had the desire for change.

And then it happened. I saw an idea where others had torn up builder’s paper and glued it to the floor and in some cases stained it to achieve a richer color.

While they were beautiful, I really wasn’t wanting the leather or patchwork look for my room. I really wanted the look of a wood floor. I decided to try and create a “plank” by cutting strips of builders paper, adding a faux bois technique and then staining and sealing the floor. The goal was to create the look of old, reclaimed barn wood, with imperfections and distressing.

This is what I used:

• Builder’s Paper from Lowes $11 (or Amazon)
• 1 quart Minwax Dark Walnut Oil Stain $7 (or Amazon)
• Elmers Glue All $15 (or Amazon)
• Wood Grain Tool $7 (or Amazon)
• 1 gallon Minwax Polycrylic in Satin $45**
• Small amount of paint for creating faux bois technique (I used Sealskin by Sherwin Williams).

**Remodelaholic note: Polycrylic is not recommended for use on floors because it would require more frequent recoating in high traffic areas. Instead, we recommend Minwax Super Fast-Drying Polyurethane for Floors (available at your local store or on Amazon) or Minwax Water-Based Polyurethane for Floors (also available in your local store or on Amazon).

You can customize the stain to the color of your choice, or make your own combination. I chose satin Polycrylic because the higher the sheen, the more obvious any specks of dirt or imperfections are.

This is what I did:

Cut your strips of paper first. Turn on your favorite movie (or 2) and start cutting. I got into a rhythm and just zoned out. Before I knew it, I had cut enough strips for the entire room. I kept them in garbage bags until I was ready to use them (note the more crinkled the paper gets, the more the plank looks distressed when it’s stained).

I used a piece of wood that was the width of the planks I wanted to create (5 inches). I rolled out the paper about 5 feet at a time, laid the board width wise on the paper (so at least my ends of planks would be straight).

Then I drew a line using the board as a guide. I did this over and over again and cut when I had about 10 or so planks done.

Then cut along the line.

You will repeat this process until you have enough planks.

I really wanted that reclaimed wood look, so a wood grain was required. You will need a garage or dedicated space for this part because you are going to apply a faux bois paint technique to your planks, and they need space to dry.

I had leftover dark brown paint that I used for this project (Sealskin by Sherwin Williams). Put your paint into a plastic container with a lid so you can stop/start without having to create more of your mixture. Add paint to the container and then add enough water so that when you paint your plank, the paint slides easily and quickly with no drag. It doesn’t need to be completely watery, but not as thick as normal paint.

Quickly paint the plank top to bottom with enough paint to cover the paper but not so much that it is puddling or dripping. Just a thin coat, enough to cover the paper will do.

Now, quickly take your wood graining tool and, using the back side with fine teeth, pull the tool from top to bottom so you have these fine lines. Note that my paper has some small spots without paint, that is ok, perfection isn’t necessary here. The paint will dry quickly, so you will need to move fast.

Now pull the other side of the wood graining tool down over the lines you just made, slightly rocking as you go. The more you rock, the more knots you will have. Again, there is no need to worry about perfection. This process goes very quickly. I think I finished all of my paper in about an hour.

I laid all of my planks out on my garage floor and they were dry within about 1/2 hour.

Rip out your carpet, pad, tack strips and a million staples. Clean the floor really well. Be disgusted at that pile of dirt that was hiding under the carpet pad! Yuck!

Because I had OSB plywood instead of a regular plywood, I couldn’t get away with putting my planks in at this stage. I tried it in a closet and it gave a strange ripply appearance, because the paper highlights any flaws/ripples/bumps in the floor. I did try a practice board with a regular sheet of plywood, with the paper directly over it and that turned out great. I had to cover the OSB with something smooth, and plywood is expensive. So instead, I essentially created a floating floor much like laminate.

First I screwed down Hardboard Panels onto the OSB. Putty the seams and screw holes with wood filler and sand until they are smooth.

When you are ready to start gluing your paper down, you will need a bucket (something large enough to hold the glue mixture and a few papers while you are working). Add 1 cup Elmer’s Glue-All to every 3 cups of water. Make just enough of this mixture to use while you work, you won’t be able to save it. The papers will need to be completely submerged. Mix thoroughly. You will also need a small paint tray mixed with 1 cup glue to 3/4 c water.

Dunk your paper plank into the bucket of glue/water mixture until thoroughly wet and it softens and relaxes the paper. Only wet enough paper to work with in about 10 minutes. Lay paper on a towel or side of bucket until you are ready.

Using a paintbrush, use the glue mixture from your paint tray and paint onto the floor where your plank will go. A thin coat will be fine because your paper also has glue on it. Lay down your plank and use a squeegee to gently press out any extra glue or water under the paper, wipe up and continue this process. This will ensure the plank is completely glued down, without wrinkles or bubbles. It’s a messy process, so be sure to not use too much glue/water mixture and allow the water to drip off the plank onto the towel a little bit as you go. Otherwise you will have big puddles.

It goes very quickly. I was worried about being straight so I used a carpenters square just to check every now and then. I was able to finish this part in about 1/2 hour.

Butt your boards up as close as you can when laying the planks. You can see some small gaps between my planks, because it’s so difficult to cut a perfectly straight line. Don’t worry about those. You will take care of that later.

Be sure not to lean your hand on the paper after you glue it down, or the paper will come up with your hand!

Turn a fan on and let the floor dry for a couple of hours or overnight. If you have any gaps between boards, this is the time to get your paint/water mixture and a fine paint brush and go dab it in the cracks.

Now you can apply the stain! I wore socks so my feet wouldn’t tear up the damp paper. Using a rag or an old paint brush, I started staining in the corner and worked my way out from there. I gently and quickly pulled my stain and wiped with a clean rag if it looked too heavy.

Continue until you are finished with the room. It will not dry, it will remain slightly tacky until you seal it.

I applied my polycrylic with a brush because I preferred the control it gave me. I tried a lambswool applicator and I always got little bubbles and it was hard to control the amount applied. Don’t put it on too thick or it will create a cloudy effect. You will be putting down about 7 coats or more depending on the foot traffic your room gets. But it dries VERY fast. I was able to put all of my coats down in 1 day! Because this room get’s a lot of foot traffic, I put down 10 coats.

I decided to nail down small furniture tacks from Lowes that are square and resemble vintage nails to add to the reclaimed wood look.

How long did it take?

I had already cut the paper into strips when I had time here and there. Painting the paper took about an hour or a little longer. The rest of the process, from ripping out the carpet to laying the final coat of poly, took a full weekend.

It is a beautiful floor, resembling laminate. It feels similar to laminate, but without the hollow type sound they all have. It is abused every day with push toys, crafts, kids and the dog. So far so good. I did put felt pads on all of the furniture. If you get a scratch, you can wipe some stain in the scratch, and reseal.

I love it. I love that I created it. I love that it’s beautiful. How beautiful is it?

I hope you love it too! Be sure to stop by Freckle Face Girl and say hello and follow me on Facebook to see what other crazy projects I dream up.

Thanks Remodelaholic and Cassity for letting me be your guest! It’s a dream come true!

xo-Chris

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Thanks so much for being our guest, Chris — so glad your idea worked out and WOW, I love it!

Pay Chris a visit over at Freckle Face Girl and check out her fun and creative ideas, like her boys’ vintage industrial bedroom and her Busy Momma’s Guide of easy “immediately gratifying” projects, like a quick solar chandelier DIY. 

Looking for more inexpensive DIY floor finishes? Try one of these:

Grouted Peel and Stick Floor Tiles

Painted Concrete Floor

Whitewashed Floor

Plank Floor Using Plywood

Leather-look Floor Using Brown Paper

Painted Vinyl Flooring

Published: April 18, 2014Filed Under: Guest Bloggers, How To, Tutorials Tagged: Flooring, Guest Bloggers, Wood Flooring

About Cass

Cassity started Remodelaholic with her husband, Justin, to share their love for knocking out walls together. Since then, Remodelaholic has become a great community and resource for all those wanting to know how to make their builder-grade home BEAUTIFUL on a budget!